For Resistance to Abrasion and Electrical & Insulation Properties
XLPE wire is a single-stranded copper conductor wire that is insulated with hydronic tubing made of cross-linked polyethylene plastic (XLPE). The XLPE insulation has a three-dimensional bond within the plastic. The insulation is a thermoset, zero halogen insulation that provides flame retardant properties. It is strong, durable, and temperature conducting.
XLPE wire is intended for lighting, power, and general-purpose applications, in accordance with the National Electric Code.
The cross-linking creates a molecular bond which improves a number of resistances such as:
- Heat deformation
- Abrasion
- Chemical
- Stress Crack Resistance
XLPE cable tubes have shape memory characteristics, which only require heat to return it to its original shape.
Cross-linking is a very intricate process. XLPE raw material powder is formed and processed into sturdy, durable end products, usually formed into cylindrical shapes that can be used for long tubing.
If during the cross-linking process the degree is too high, the material could become brittle and cause stress cracking. If too low, the physical properties could be very poor and unusable. Made correctly, the tubing can act as a strong, long-lasting insulator to various wires and cables, protecting it from all sorts of external elements.
XLPE is designed to replace traditional galvanized steel, copper, and PVC piping due to rusting, cost and circulation. Cross-linking can solve plumbing issues at competitive pricing and can sometimes be easier to install.
Construction
- Material: Stranded bare or tinned copper conductor (conforms to ASTM Spec B-3 and B-8)
- Insulation: Flame-retardant Polyethylene (XLPE), low smoke, zero halogens (conforms to UL 44)
- Operating Temperature: 90°C
- Emergency Rating: 140°C
- Conductor short-circuit rating: 250°C
- Rating: 1000 volt
*Performance Wire Cable has ETL listed products, these are not UL listed. For clarification or questions, please contact us directly at Sales@PerformanceWire.com
Features
- Hydrolysis resistance
- High electrical & insulation properties
- High extrusion speed
- Heat resistance
- Sunlight resistance
- Moisture resistance
Applications & Industries
XLPE is to replace traditional galvanized steel, copper, and PVC piping due to rusting, cost, and circulation. Cross-linking can solve plumbing issues at competitive pricing and can sometimes be easier to install.
- Lighting
- Power
- General wiring
- Building pipework systems
- Hydronic radiant heating and cooling
- Domestic water piping
- Insulation for high-voltage cables.
- Natural gas
- Offshore oil drilling
- Chemical transportation
- Transportation of sewage & slurries
- Raceways
- Ductwork
- Direct burial
- Aerial installations
Benefits
The main benefit of XLPE is its versatility. In addition, XLPE wire provides the following benefits:
- Thermal resistance (for use with high and low temperatures)
- Works with voltage range 600V to 35kV
- Hydrolysis resistance
- High electrical and insulation properties
- High abrasion resistance
- Potable water approved
- High extrusion speed on standard lines
- Lower cost
- Provides mechanical protection
- Can withstand extreme pressure
- Resists underground damage
- Weather-resistant
Performance Wire and Cable offers three types of wire with XLPE insulation:
All electric wires and cables must be labeled appropriately by following the National Electric Code (NEC) guidelines. This ensures that consumers and users know exactly what type of wire they are using – an important factor to know when it comes to working with electrical systems.
*Performance Wire Cable has ETL listed products, these are not UL listed. For clarification or questions, please contact us directly at Sales@PerformanceWire.com